Saddle Clamp Drill Jig

Infinity Saddle Clamp Drill Jig

The Key to Leak-Free Drop Legs

Eliminate the risk of installation error when creating new outlet drops with the Infinity Saddle Clamp Drill Jig. This precision-engineered tool is designed to clamp securely onto your existing Infinity Aluminum Pipe header, providing a rigid guide for drilling the hole required to install a Saddle Clamp (Quick Drop).

Drilling into a round pipe “freehand” often causes the drill bit to slip, “walk,” or enter at an angle, creating an oval-shaped hole. An oval hole prevents the Saddle Clamp’s spigot from sealing correctly, leading to permanent leaks. The Drill Jig forces the hole saw to enter perfectly perpendicular to the pipe surface, ensuring a flawlessly round, centered hole every time.

Key Features & Benefits

• Precision Alignment: Guarantees a perfect 90° drilling angle. The hardened steel bushing guides the drill bit straight through the pipe wall, ensuring the hole matches the exact tolerance of the Saddle Clamp spigot.
• Prevents “Bit Walking”: Clamps tightly to the pipe before you pull the trigger. This prevents the hole saw from skidding across the smooth aluminum surface, which could damage the powder coating or injure the installer.
• Leak-Proof Assurance: In the Infinity system, the seal of a drop leg relies on the hole being perfectly round. This tool is the cheapest insurance you can buy to guarantee that your drops hold pressure for years to come.
• Rapid Installation: Designed for speed. The jig features a quick-locking mechanism (often a simple wing nut or clamp handle) that allows you to attach, drill, and move to the next location in under a minute.
• Versatile Sizing: Available in multiple sizes to match standard Infinity pipe diameters (e.g., 32mm, 40mm, 50mm, 63mm), ensuring a snug fit for every header size.

Technical Specifications

• Material: Heavy-Duty Composite or Aluminum Body with Hardened Steel Drill Bushing
• Compatibility: Designed for use with Infinity Hole Saws (Part 90241)
• Application: Drilling pilot holes for Infinity Saddle Clamps
• Available Models:
  • Part 90242: For 32mm & 40mm Pipe
  • Part 90249: For 50mm & 63mm Pipe
  • (Check specific catalog for 80mm+ industrial jigs)

How It Works

1. Position: Snap or slide the Drill Jig onto the pipe at the location where you want your new drop.
2. Secure: Tighten the clamp to lock the jig in place.
3. Drill: Insert the specific Infinity Hole Saw into the steel guide bushing and drill through the pipe wall.
4. Install: Remove the jig, deburr the hole, and insert your Saddle Clamp.

Stop drilling freehand and risking your system’s integrity. Use the Infinity Saddle Clamp Drill Jig for perfect drops, every time.