Flow Controller

Infinity Precision Flow Controller

Stabilize Plant Pressure and Slash Energy Costs

Transform your compressed air system from a volatile, high-pressure energy waster into a stable, efficient utility with the Infinity Precision Flow Controller. Often acting as the “brain” of your air distribution network, this advanced flow management system separates your supply side (compressors/tanks) from your demand side (plant production), creating a controlled buffer that revolutionizes efficiency.

Standard air systems must run at artificially high pressures (often 10-20 PSI higher than needed) just to compensate for sudden spikes in demand. The Infinity Precision Flow Controller eliminates this need. By storing air at a higher pressure in the receiver tank and releasing it into the plant at a constant, ultra-stable lower pressure, it smoothes out demand spikes and allows you to dial down your compressor settings.

The “Artificial Demand” Problem

Without a flow controller, every time you increase system pressure by 2 PSI, you increase energy consumption by 1%. Furthermore, higher pressure pushes more air through leaks and tools than necessary (artificial demand).

• The Solution: The Precision Flow Controller maintains the plant pressure at the exact minimum required level (e.g., 90 PSI), regardless of fluctuating usage. This eliminates the “over-pressurization” tax you pay on every cubic foot of air.

Key Features & Benefits

• Energy Savings (15% – 25% Typical): By lowering the plant header pressure and stabilizing demand, you can typically reduce compressor energy usage significantly. Reducing the plant pressure by just 10 PSI can result in ~5% energy savings immediately, plus the reduction in leak loss.
• Rock-Solid Pressure Stability: Delivers air to your production floor within a tight variance (often +/- 1 PSI), even during massive demand events. This ensures consistent tool torque, paint finish quality, and machine speed.
• Extends Compressor Life: Eliminates the rapid “loading and unloading” cycling of compressors caused by short bursts of demand. The controller absorbs the spike using stored energy in the tank, allowing compressors to run in long, efficient cycles.
• Touchscreen Interface: Features a user-friendly HMI (Human Machine Interface) display that allows you to easily set target pressures, monitor real-time flow, and view system alarms or maintenance alerts.
• Production Security: In the event of a power failure or fault, the system features an automatic bypass to ensure air continues to flow to the plant, preventing downtime.

Technical Specifications

• Flow Capacity: Scalable models available from 250 CFM up to 5,000+ CFM (Check specific model sizing).
• Control Type: PID Loop Logic with High-Speed Motorized Valve.
• Pressure Stability: Typically ± 1 PSI at the discharge.
• User Interface: Digital Touchscreen / Color Graphic Display.
• Bypass: Manual and/or Automatic Bypass options included.
• Connectivity: Modbus/communication options for plant monitoring systems (BMS).
• Pressure Rating: Standard up to 150-200 PSI (High-pressure options available).

How It Works

1. Storage: Compressors charge the receiver tank to a higher pressure (e.g., 115 PSI).
2. Regulation: The Infinity Precision Flow Controller sits after the tank.
3. Delivery: It modulates its valve instantly to release air into the plant at a perfect, constant target (e.g., 90 PSI).
4. Result: When a large machine turns on, the controller opens slightly to maintain 90 PSI. When the machine turns off, it closes slightly. The plant never sees a pressure dip.

Stop over-pressurizing your plant. Take control of your energy bill with the Infinity Precision Flow Controller.